Description of Individual Course Units
Course Unit CodeCourse Unit TitleType of Course UnitYear of StudySemesterNumber of ECTS Credits
3306003103ManufacturIng TechnologIes-ICompulsory235
Level of Course Unit
Short Cycle
Objectives of the Course
It is aimed that students will gain basic competence in tapping motion screws using turning machine according to standarts, making special turning, shaping smooth and helical gear wheel using milling machine.
Name of Lecturer(s)
Öğr. Gör. Tuncay DİKİCİ
Learning Outcomes
1Students will make square head screw cutting.
2Students will make trapeze screw cutting.
3Students will make stud bolt cutting.
4Students will make multiple thread cutting.
5Students will make spring winding.
6Students will spin off-centered pieces.
7Students will spin pieces on bearings.
8Students will spin with work binding equipments.
9Students will make smooth gear shaping.
10Students will make helical gear shaping.
Mode of Delivery
Daytime Class
Prerequisites and co-requisities
None
Recommended Optional Programme Components
None
Course Contents
1. Definition and Properties Square Head Screw and Screw Cutting Techniques, Square Head Screw Cutters, Binding Cutters to the Loom, Issues that should take into consideration while Square Head Screw Threading 2. Definition and Properties of Trapeze Screw, Trapeze Screw Cutting Techniques, Trapeze Screw Cutters, Binding Trapeze Cutters to the Loom, Issues that should take into consideration while Trapeze Screw Threading 3. Definition and Properties Stud Bolt and Stud Bolt Cutting Techniques, Stud Bolt Cutters, Binding Cutters to the Loom, Issues that should take into consideration while Stud Bolt Threading 4. Definition and Properties of Multiple Thread, Multiple Thread Cutting Techniques, Multiple Thread Cutters, Binding Cutters to the Loom, Issues that should take into consideration while Multiple Thread Threading 5. Definition, Properties, Types and Usage Area of Arc, Arc Calculation, 6. Spring Winding on Lahter 7. Definition of Off Centered Turning Process, Issues that should take into consideration 8. Usage Area of Off Centered Workpiece 9. Marking and Measure and Control in line with the Tolerance 10. Definition, Types, Usage Area of Bearings 11. Turning on Bearings,Issues that should take into consideration while using Bearings 12. Special Turning Process 13. Definition and Usage Area of Smooth Gear Wheel, Calculation of Smooth Gear Wheel, Choose Module Milling Cutter 14. Manufacturing Techniques of Smooth Gear Wheel, Control of Gear which was shaped with Module Caliper 15. Definition and Usage Area of Helical Gear Wheel, Calculation of Helical Gear Wheel, Choose Module Milling Cutter 16. Manufacturing Techniques of Helical Gear Wheel, Control of Gear which was shaped with Module Caliper
Weekly Detailed Course Contents
WeekTheoreticalPracticeLaboratory
1Definition and Properties Square Head Screw and Screw Cutting Techniques
2Square Head Screw Cutters, Binding Cutters to the Loom, Issues that should take into consideration while Square Head Screw Threading
3Definition and Properties of Trapeze Screw, Trapeze Screw Cutting Techniques
4Trapeze Screw Cutters, Binding Trapeze Cutters to the Loom, Issues that should take into consideration while Trapeze Screw Threading
5Definition and Properties Stud Bolt and Stud Bolt Cutting Techniques
6Stud Bolt Cutters, Binding Cutters to the Loom, Issues that should take into consideration while Stud Bolt Threading
7Definition and Properties of Multiple Thread, Multiple Thread Cutting Techniques
8Multiple Thread Cutters, Binding Cutters to the Loom, Issues that should take into consideration while Multiple Thread Threading
9Definition, Properties, Types and Usage Area of Arc, Arc Calculation, Spring Winding on Lahter
10Definition of Off Centered Turning Process, Issues that should take into consideration while Off Centered Turning, Usage Area of Off Centered Workpiece
11Definition, Properties, Types, Usage Area of Bearings, Turning on Bearings,Issues that should take into consideration while using Bearings
12Special Turning Process - Types and Properties of Pliers - Turning with Pliers - Definition and Properties of Independent Chuck - Turning on Independent Chuck - Work Patterns and Properties of It - Turning with Work Patterns
13Definition and Usage Area of Smooth Gear Wheel, Calculation of Smooth Gear Wheel, Choose Module Milling Cutter, Manufacturing Techniques of Smooth Gear Wheel, Control of Gear which was shaped with Module Caliper
14Definition and Usage Area of Helical Gear Wheel, Calculation of Helical Gear Wheel, Choose Module Milling Cutter, Manufacturing Techniques of Helical Gear Wheel, Control of Gear which was shaped with Module Caliper
Recommended or Required Reading
1. VİDA VE DELİK İŞLEMLERİ, MEGEP, ANKARA, 2006 2. LECTURE NOTES
Planned Learning Activities and Teaching Methods
Assessment Methods and Criteria
Term (or Year) Learning ActivitiesQuantityWeight
Midterm Examination1100
SUM100
End Of Term (or Year) Learning ActivitiesQuantityWeight
Final Examination1100
SUM100
Term (or Year) Learning Activities40
End Of Term (or Year) Learning Activities60
SUM100
Language of Instruction
Turkish
Work Placement(s)
None
Workload Calculation
ActivitiesNumberTime (hours)Total Work Load (hours)
Midterm Examination111
Final Examination111
Attending Lectures14456
Practice717
Self Study14456
Individual Study for Mid term Examination188
Individual Study for Final Examination11010
TOTAL WORKLOAD (hours)139
Contribution of Learning Outcomes to Programme Outcomes
PO
1
PO
2
PO
3
PO
4
PO
5
PO
6
PO
7
PO
8
PO
9
PO
10
PO
11
PO
12
PO
13
LO133 42    234 
LO233 42    234 
LO333 42    234 
LO433 42    234 
LO532 42    234 
LO633 42    234 
LO733 42    234 
LO833 42    234 
LO933 42    234 
LO1033 42    234 
* Contribution Level : 1 Very low 2 Low 3 Medium 4 High 5 Very High
 
Iğdır University, Iğdır / TURKEY • Tel (pbx): +90 476 226 13 14 • e-mail: info@igdir.edu.tr